{"id":4245,"date":"2021-05-12T20:15:00","date_gmt":"2021-05-13T01:15:00","guid":{"rendered":"https:\/\/sybridge.com\/?p=4245"},"modified":"2024-01-18T19:18:31","modified_gmt":"2024-01-19T01:18:31","slug":"urethane-casting-robotics-industry","status":"publish","type":"post","link":"https:\/\/sybridge.com\/urethane-casting-robotics-industry\/","title":{"rendered":"Urethane Casting in the Robotics Industry"},"content":{"rendered":"\n

Originally published on fastradius.com on<\/em> May 12, 2021<\/em><\/p>\n\n\n\n

If you look closely at the innovations coming out of the top industries today \u2014\u00a0automotive,\u00a0medical,\u00a0aerospace\u00a0\u2014 odds are you\u2019ll find some form of robotics technology. Recent advancements in computing and sensory technology have inspired explosive growth in\u00a0advanced robotics manufacturing, and the applications are wide-ranging. Within the last few years, we\u2019ve seen surgical robots perform intricate procedures, robot dogs assist military and law enforcement officials, and much more.<\/p>\n\n\n\n

Even though the robotics industry changes rapidly and capitalizes on the most cutting-edge technologies available, the processes used for manufacturing robotics parts also include tried-and-true traditional processes like\u00a0CNC machining<\/a>\u00a0and\u00a0urethane casting<\/a>.<\/p>\n\n\n\n

Urethane casting is typically associated with\u00a0prototyping<\/a>\u00a0and\u00a0low-volume production runs<\/a>\u00a0of consumer goods like ergonomic grips and skateboard wheels, but this process plays a surprisingly important role in advanced robotics manufacturing. Here\u2019s what you need to know:<\/p>\n\n\n\n

An overview of urethane casting<\/h2>\n\n\n\n

Urethane casting<\/a>\u00a0is a versatile manufacturing process that allows you to create high-quality flexible and rigid plastic parts without the expenses associated with injection molding or the costs of laborious\u00a0hard tooling<\/a>.<\/p>\n\n\n\n

During the urethane casting process, a\u00a0master pattern<\/a>\u00a0\u2014 created using\u00a03D printing<\/a>\u00a0or CNC machining \u2014\u00a0is placed in a mold box and then filled with liquid silicone. Once the silicone has cured overnight, the silicone block is cut into two pieces, revealing the mold that will be used to create additional copies of the part. Each piece of silicone is reassembled, filled with urethane casting resin, and placed in a heated vacuum chamber to cure. Once cured, you\u2019ll have a 1:1 scale replica of your master pattern that requires little if any post-processing.<\/p>\n\n\n\n

Ideal for low- to medium-volume production runs, urethane casting is easy to use and boasts faster turnaround times than injection molding. However, the cost per part can be high, and strict thickness requirements can limit design flexibility. These pain points notwithstanding, product teams can still manufacture many different kinds of high-quality parts with urethane casting. Common applications include logos, molded bearings, mechanical joints with overlapping features, as well as robot parts.<\/p>\n\n\n\n

Common urethane casting applications in the robotics industry<\/h2>\n\n\n\n

In general, the mechanical and chemical properties of urethane casting resins render them excellent materials for advanced robotics manufacturing. Urethane casting materials are known for their wear, abrasion, corrosion, and chemical resistance. Plus, urethane casting parts are excellent for minimizing unnecessary vibration.<\/p>\n\n\n\n

These characteristics are advantageous to industrial robot manufacturers, designers, and engineers who need parts for robots that will be operating in extreme weather conditions or on rough terrain and uneven surfaces. Common applications include wheel systems for robotic forklifts, bomb disposal robots, and other robotic applications in the military and law enforcement sectors.<\/p>\n\n\n

\n
\"robot
The polyurethanes used in urethane casting are tough enough to grip hard-to-handle objects without slipping, but gentle enough to handle delicate objects like an arm in a cast.<\/em><\/figcaption><\/figure>\n<\/div>\n\n\n

Urethane casting is also showing a lot of promise in soft robotics, a specific subgenre of robotics engineering that deals with constructing robots from highly compliant materials to mimic the way living organisms move and adapt to their environments.<\/p>\n\n\n\n

In the early days of advanced robotics manufacturing, robots were primarily relegated to test laboratory settings. Today\u2019s robots see a high degree of field use and are more frequently used for applications that come into close contact with humans. For example, industrial robot manufacturers in Tokyo have developed a wearable robot exosuit<\/a> that contours to the wearer\u2019s body to improve their strength, balance, and endurance. Industrial robot manufacturers are also developing robots that can safely and comfortably support the elderly or injured and help healthcare practitioners mobilize them.<\/p>\n\n\n\n

Soft robotics use-cases like these wouldn\u2019t be possible without soft gripping elements, for which urethane casting is ideal. The polyurethanes used in urethane casting are tough enough to grip hard-to-handle objects without slipping, but gentle enough to handle delicate objects like an arm in a cast. Urethane casting plays a major role in robotics used in a wide variety of real-world applications.<\/p>\n\n\n\n

The future of advanced robotics manufacturing with urethane casting<\/h2>\n\n\n
\n
\"robot
Common urethane casting applications in the robotics industry include wheel systems for robotic forklifts, bomb disposal robots, and other robotic applications in the military and law enforcement sectors.<\/em><\/figcaption><\/figure>\n<\/div>\n\n\n

It\u2019s challenging to predict exactly how the robotics sector will evolve because the possibilities are so vast and technology is advancing at an unprecedented rate. However, if industrial robot manufacturers continue to pursue soft robotics innovations designed to work alongside humans, we can expect to see more urethane casting in the robotics sector very soon. Product teams can break into this dynamic industry as soon as possible with the help of an experienced manufacturing partner.<\/p>\n\n\n\n

When you partner with SyBridge to manufacture urethane casting parts, you can expect quick turnaround times, low-upfront costs, and unmatched material flexibility. All of the polyurethane materials we offer come in a variety of colors,\u00a0durometers<\/a>, and textures that are sure to fit your unique project requirements. If you\u2019re looking to push the envelope and venture into advanced robotics manufacturing, we can also help you reach those goals.\u00a0Contact us<\/a>\u00a0today to learn more about how we can turn your robotics designs into reality.<\/p>\n","protected":false},"excerpt":{"rendered":"

Originally published on fastradius.com on May 12, 2021 If you look closely at the innovations coming out of the top industries today \u2014\u00a0automotive,\u00a0medical,\u00a0aerospace\u00a0\u2014 odds are you\u2019ll find some form of robotics technology. Recent advancements in computing and sensory technology have inspired explosive growth in\u00a0advanced robotics manufacturing, and the applications are wide-ranging. Within the last few […]<\/p>\n","protected":false},"author":20,"featured_media":4798,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[38],"tags":[80,83],"class_list":["post-4245","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-articles","tag-industry-trends","tag-urethane-casting"],"acf":[],"yoast_head":"\nUrethane Casting in the Robotics Industry - SyBridge Technologies<\/title>\n<meta name=\"description\" content=\"Urethane casting is typically associated with\u00a0prototyping, but this process plays a surprisingly important role in robotics manufacturing.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/sybridge.com\/urethane-casting-robotics-industry\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Urethane Casting in the Robotics Industry - 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